This is the COMPLETE Service Repair Manual for the Komatsu 107E-2 Series Engine. It contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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00 Index and foreword
Index
Foreword, safety and general information
Important safety notice
How to read the shop manual
Explanation of terms for maintenance standard
Handling equipment of fuel system devices
Handling of intake system parts
Handling of hydraulic equipment
Method of disconnecting and connecting of push-pull type coupler
Handling of electrical equipment
How to read electric wire code
Precautions when performing operation
Standard tightening torque table
List of abbreviation
Conversion table
01 Specification
Table of contents
General information
Exhaust gas regulation
Specifications
Applicable machines
Specifications
General view
Engine performance curve
10 Structure and function
Table of contents
Components layout
Components layout drawing (4D107)
Components layout drawing (6D107)
Intake and exhaust system parts
Intake and exhaust system layout drawing (4D107)
Intake and exhaust system layout drawing (6D107)
Intake and exhaust system circuit diagram (4D107)
Intake and exhaust system circuit diagram (6D107)
Air cleaner (4D107)
Air cleaner (6D107)
VFT (4D107)
KVGT (6D107)
Aftercooler
EGR system piping drawing (4D107)
EGR system piping drawing (6D107)
EGR system circuit diagram (4D107)
EGR system circuit diagram (6D107)
EGR valve (4D107)
EGR valve (6D107)
EGR cooler
Layout of KCCV (4D107)
Layout of KCCV (6D107)
KCCV ventilator
KDOC muffler (4D107)
KDPF (6D107)
Engine main body parts
Cylinder head
Cylinder block
Main moving parts.
Vibration damper (6D107)
Timing gear
Front cover
Valve system
Flywheel
Lubrication system
Lubrication system parts layout drawing (4D107)
Lubrication system parts layout drawing (6D107)
Lubrication system circuit diagram (4D107)
Lubrication system circuit diagram (6D107)
Oil pump
Boost oil pump (6D107)
Oil filter
Oil cooler
Regulator valve
Safety valve
Oil pan
Fuel system
Fuel system parts layout drawing
Fuel system circuit diagram
Supply pump
Fuel cooler
Pre-filter
Main filter
Cooling system
Cooling system parts layout drawing
Cooling system circuit diagram (4D107)
Cooling system circuit diagram (6D107)
Drive pulley
Water pump
Thermostat
Electrical equipment
Alternator
Starting motor
Intake air heater
Engine wiring harness (4D107)
Engine wiring harness (6D107)
Engine controller (4D107)
Engine controller (6D107)
Sensor
20 Standard value tables
Table of contents
Standard service value table
Standard value table for engine
Running-in standard and performance test standard
50 Disassembly and assembly
Table of contents
Related information on disassembly and assembly
How to read this manual
Coating materials list
Special tool list
Sketch of special tool
Disassembly and assembly
General disassembly of engine
General assembly of engine
Removal and installation procedure of supply pump unit alone
Engine front oil seal replacement procedure
Engine rear oil seal replacement procedure
60 Maintenance standard
Table of contents
Intake and exhaust system parts
VFT (4D107)
KVGT(6D107)
Engine main body parts
Cylinder head
Cylinder block
Crankshaft
Piston
Connecting rod
Vibration damper (6D107)
Timing gear
Camshaft
Valve and valve guide
Rocker arm
Tappet
Flywheel
Lubrication system
Oil pump
Index
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** Model Specification: Komatsu 107E-2 Series Engine
** Language: English
** Total Pages: 406
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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This QUALITY manual is 100 percents COMPLETE and INTACT,
no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.
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