Clark GEX16, GEX18, GEX20s (4 Wheel), GTX16, GTX18, GTX20s (3 Wheel) Forklift Trucks Service Repair Workshop Manual

Clark GEX16, GEX18, GEX20s (4 Wheel), GTX16, GTX18, GTX20s (3 Wheel) Forklift Trucks Service Repair Workshop Manual

This is the COMPLETE factory Service Repair Workshop Manual for the Clark GEX16, GEX18, GEX20s (4 Wheel), GTX16, GTX18, GTX20s (3 Wheel) Forklift Trucks. This manual is very detailed and contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes. which give you complete step by step operations on repair, assembly, disassembly, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine.

Models Covered:
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Clark GEX16 (4 Wheel) Forklift Truck
Clark GEX18 (4 Wheel) Forklift Truck
Clark GEX20s (4 Wheel) Forklift Truck
Clark GTX16 (3 Wheel) Forklift Truck
Clark GTX18 (3 Wheel) Forklift Truck
Clark GTX20s (3 Wheel) Forklift Truck

THIS MANUAL COVERS:
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SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking the Truck
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance Program
3. The PM Inspection Form
12 BATTERY
1. Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Schematic Electric Circuit Diagrams
2. General Electrical Service Tips
3. Wiring and Cables
4. Switches and Sensors
5. Instrument Panel
16 ELECTRIC MOTORS
1. Motor Specifications And Descriptions
2. Drive Motors Overhaul
3. Pump Motor Overhaul
17 CONTACTORS
1. Contactors Specification and Overhaul
19 MOTOR CONTROLS
1. Description
2. Control Programming
3. Control troubleshooting
4. GEX Factory Control Settings
20 DRIVE AXLE
1. Specifications and Description of Drive Axle
2. Disassembly of Drive Axle
3. Disassembly of wheel Assembly
4. Adjustment
22 WHEELS AND TIRES
1. Wheels & Tires Specifications and Description
2. Wheels & Tires Mounting and Maintenance
23 BRAKE SYSTEM
1. Brake System Specifications and Description
2. Service Brake Troubleshooting
3. Brake Pedal Linkage & Adjustments
4. Brake Bleeding
5. Pedal and Master Cylinder Service
6. Parking Brake Service
25 STEERING SYSTEM (GEX16-20s)
1. Steering System Specifications and Description.
2. Steering System Troubleshooting
3. Steering Column Removal and Replacement
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Axle Wheel Bearing Maintenance
and Adjustment
6. Steering Axle Removal and Replacement
7. Steer Cylinder Removal and Replacement
8. Steering Gear Overhaul
9. Steer Cylinder Overhaul
26 STEER SYSTEM (GTX16-20s)
1. Steering System Specifications and Description.
2. Steering System Troubleshooting
3. Steering Column Removal and Replacement
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Gear Overhaul
6. Steer Axle Service
7.Steering Gear Overhaul(ELH Optional)
29 HYDRAULIC SUMP, FILTERS, AND PUMP
1. Main Hydraulic System Specifications and
Description
2. Main Hydraulic Pump Troubleshooting
3. Main Hydraulic Pump Removal and Installation
30 HYDRAULIC SYSTEM
1. Hydraulic Control Valve/Lift Circuit
Specifications and Description
2. Hydraulic System Schematic
3. Hydraulic System Troubleshooting
4. Hydraulic Sysrem Pressure Checks and Adjust-
ments
5. Hydraulic Control Valve Removal and Replacement
6. Hydraulic Control Valve Overhaul
32 TILT CYLINDERS
1. Tilt Cylinder Specifications and Description
2. Checks and Adjustments
3. Tilt Cylinder Removal and Installation
4. Tilt Cylinder Overhaul
34 UPRIGHTS
1. Upright Specifications and Description
2. Trouble shooting
3. Upright Inspection
4. Carriage and Upright Roller Clearance Checks and
Shim Adjustment
5. Cylinder Removal, Shimming, Overhaul and
Replacement
6. Upright Chain Inspection, Adjustment and Replace-
ment
7. Fork and Carriage Removal and Replacement
8. Upright Removal and Replacement
38 COUNTERWEIGHT AND CHASSIS
1. Counterweight Specifications and Description
2. Counterweight Removal and Installation
3. Overhead Guard Removal and Installation
4. Floor Plate, Seat, and Seat Deck Removal and
Installation
40 SPECIFICATIONS
1. Nameplate and Decals
2. General Specifications
3. Hydraulic Fitting Tightening Procedure

and a Lot More…

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Model Specification: Clark GEX16, GEX18, GEX20s (4 Wheel), GTX16, GTX18, GTX20s (3 Wheel) Forklift Trucks
Total Pages: 425
File Format: PDF
Requirements: Adobe PDF Reader
Language: English
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…

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This manual is in PDF format, The Service Manual PDF is Fully Indexed and Bookmarked by Topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.

Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.

This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for a CD / paper manual to Arrive in the Mail. You will be able to download the file immediatly after payment is submitted. The download link will appear at the checkout page and it will be emailed to you as well.

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